To get a method that is ancient printing on fabric moved by way of a very rapid period of development and alter in the last 10 years.
Screen-printing fabric using flat screens has been the well-established method of applying colour and design to fabric until recently. This process was suited to medium to large runs. For high volume, rotary screen-printing was the traditional process. The set up costs to engrave and provide the screens were quite high but because with the size runs these folks were probably the most economic.
Small runs just weren’t economic using either of the techniques for fabric printing. This made small runs extremely expensive as a result of high create costs as well as in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the new means of fabric printing. Digital fabric printing introduced an absolutely new concept whereby small runs may be done at a less cost. Printing digitally onto fabrics created from polyester now has reached new heights due to continuous development work by fabric manufacturers who’re dedicated to this type of printing on fabric.
Stunning results are now being achieved on fabrics and this can be noticed in an array of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, furnishings, window shades, roller blinds etc. Printing on fabric because of this ever-increasing array of applications demands careful and continuous research and development. This ensures the fabrics succeed when used on a wide range of digital printing machines with all the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the information to ensure the printer contains the optimum performance through the ink, machine and rip used. This may then give hi-def, brilliant strong colours then when necessary for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably creates the best results advances in UV inks means that results have improved dramatically recently. The inks have become more flexible making suited to textile printing. Furthermore Latex ink technology entails the inks are suitable for textiles. This can be further evidence the need for fabrics for digital printing where textile is replacing traditional media such as PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines and the inks.
A recent development has witnessed the introduction of two eco-friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which can be compostable and biodegradable is now increasingly more essential as landfill taxes carry on and rise rather than forgetting that polyesters fabrics can needless to say be recycled. Many of the necessary for those companies who’re conscious of the growing requirement for more green products.
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