For a procedure that is ancient printing on fabric adjusted by having a very rapid duration of development and change in the last ten years.
Screen-printing fabric using flat screens continues to be the well-established way of applying colour and style to fabric until recently. This technique was ideal for medium to large runs. For high volume, rotary screen-printing was the standard process. The build costs to engrave and produce the screens were high speculate in the size runs these were one of the most economic.
Small runs were not economic using either of the approaches for fabric printing. This made the little runs very expensive because of the high setup costs and in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest technique of fabric printing. Digital fabric printing introduced a completely break through whereby small runs could be done with a cheaper cost. Printing digitally onto fabrics produced from polyester has now reached new heights due to continuous development work by fabric manufacturers who will be committed to this manner of printing on fabric.
Stunning results are now being achieved on fabrics and this can be observed in many applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, pos displays, home furnishings, window treatments, roller blinds etc. Printing on fabric because of this ever-increasing selection of applications demands careful and continuous development and research. This ensures the fabrics work well when applied to an array of digital printing machines together with the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry applying to the information so that the printer provides the optimum performance from your ink, machine and rip used. This will likely then give hi-def, brilliant strong colours so when required for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably creates the greatest results advances in UV inks signifies that results have improved dramatically in recent times. The inks have become more flexible making suitable for textile printing. In addition to this Latex ink technology includes that these inks are suitable for textiles. That is further evidence of the need for fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well to this particular challenge by adapting machines as well as the inks.
A recently available development has seen the development of two eco-friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable is now more and more important as landfill taxes always rise and not forgetting that polyesters fabrics can of course be recycled. This is especially very important to those companies who are conscious of the growing need for more green products.
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